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High-Precision Graphite Moulds for Glass Casting & Optical Components

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SKU: Chuyên gia sản xuất khuôn đúc thủy tinh Graphite | Độ chính xác cao | Status:
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VINACNC - Expert Manufacturer of High-Precision Graphite Glass Casting Molds

 

In the glass manufacturing industry, using a high-quality mould is a key factor in creating glass products with precise shapes and dimensions. VINACNC is proud to offer a specialized graphite glass casting mold manufacturing service, designed to meet the most stringent requirements of the glass casting process.

 

Technical Specifications, Materials, and Applications

 

  • Material: The products are crafted from high-purity graphite. This material stands out for its exceptional heat resistance, chemical corrosion resistance, and non-reactive nature with molten glass, which helps maintain the integrity of the product during the molding process.

  • Technical Properties:

    • Heat Resistance: Graphite can withstand temperatures of over 3000°C, making it ideal for casting glass at high temperatures (typically around 1400°C).

    • Tight Tolerances: The moulds are CNC machined to achieve precise tolerances, ensuring the final glass product has a perfect shape and size.

    • Smooth Surface: Graphite moulds have a naturally smooth surface, which allows the cast glass to easily separate from the mould after cooling, and also results in a fine surface finish on the final product.

  • Applications: Graphite glass casting molds are used for:

    • Artistic Glass Casting: Creating glass products with complex shapes, decorative items, or special components.

    • Optical Lens Production: Shaping lenses, prisms, and other optical components.

    • Industrial Glass Parts: Manufacturing glass parts for laboratory use, lighting equipment, or other industrial devices.

 

Product Advantages

 

  • High Precision: Thanks to CNC machining, the casting molds have absolute dimensional accuracy, creating uniform and standard-compliant glass products.

  • Heat and Corrosion Resistance: The extremely high heat and corrosion resistance of graphite ensures a long mold lifespan and allows for multiple reuses.

  • Chemical Inertness: Graphite is an inert material that does not react with molten glass, ensuring the quality and transparency of the final product.

  • Optimized Costs: The long mold lifespan and high production efficiency help minimize investment and operational costs for our clients.

 

Post-Machining Product Inspection Process

 

  1. Dimensional Inspection: We use digital calipers and other precision measuring tools to verify the dimensions of the graphite mould against the technical drawings.

  2. Surface Finish Inspection: We conduct visual inspections and use specialized measuring devices to ensure the mould surface meets the requirements and is free of cracks or defects.

  3. Functional Test: A trial casting is performed with molten glass to evaluate the quality of the resulting product and the mould's release properties.

 

Packaging and Storage Process

 

  • Cleaning: The mould is thoroughly cleaned to remove carbon dust and other impurities.

  • Careful Packaging: The product is packed in a sturdy cardboard box or a wooden crate with foam to prevent impact and chipping during transport.

  • Labeling and Instructions: The packaging is clearly labeled with product information, including the product code, dimensions, and usage/storage instructions.

  • Storage: We recommend storing the mould in a dry, cool environment, away from heavy impacts, to maintain its best quality.

Contact Information:

  • VINACNC - Precision CNC Machining Expert

  • Hotline: +84 904609889

  • Email: vinacnc.us@gmail.com

  • WhatsApp/Zalo/Wechat: +84 904609889

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