VINACNC - Expert in Bending Dies and Moulds for High-Precision Junction Boxes

In the sheet metal fabrication industry, the precision of stamping dies and bending die tools is a key factor in determining product quality. VINACNC proudly offers design and manufacturing services for bending die tools for press brakes and stamping dies for hydraulic presses, with a special focus on the junction box category. We are committed to providing customized mould solutions with high precision and superior durability.

Technical Specifications, Materials, and Applications

• Mould Materials: The moulds are manufactured from high-quality tool steels such as SKD11, D2, S45C, ensuring superior hardness and wear resistance. The material is chosen to match the durability requirements and application of each mould.

• Technical Properties:

  • Bending Die: The dies are designed to bend sheet metal at precise angles and radii as required. We can produce both standard and custom bending dies for CNC press brakes.

  • Stamping Die: The dies are designed for cutting, punching, and forming complex parts, especially for junction box components.

  • High Precision: The moulds are machined using advanced CNC technology, ensuring extremely tight tolerances that produce sheet metal parts with precise and consistent dimensions.

• Applications: Our moulds are used to manufacture:

  • Junction Boxes: Housings, covers, and assembly parts from sheet metal.

  • Electrical Cabinets: Body panels and support frames for industrial electrical cabinets.

  • Other Sheet Metal Parts: Brackets, supports, and decorative components from sheet metal.

Product Advantages

• High Precision and Consistency: The moulds are machined with absolute precision, ensuring that all sheet metal parts produced have uniform shape and dimensions.

• Extended Lifespan and Performance: By using high-quality steel and advanced heat treatment processes, our moulds have excellent wear resistance and durability, extending their lifespan and reducing replacement costs.

• Customizable Solutions: We provide a fully custom service, from designing the mould based on the client's drawings to manufacturing and finishing, ensuring the mould perfectly fits the machinery and intended use.

• Optimized Production Costs: Efficient mould making minimizes material waste and shortens mass production time, providing a competitive advantage for our clients.

Post-Machining Product Inspection Process

1. Dimensional Inspection: We use a Coordinate Measuring Machine (CMM) to verify all critical mould dimensions and tolerances against the design drawings.

    

2. Hardness Test: We measure the hardness of the heat-treated mould material to ensure it meets the required standards.

3. Surface Inspection: We check the surface finish and visually inspect for cracks or defects.

4. Trial Run Test: We perform a trial run on a real press brake or hydraulic press to evaluate the quality of the sample products and operational performance.

Packaging and Storage Process

• Cleaning and Rust Prevention: The mould is cleaned and coated with a specialized anti-rust oil to protect its precision surfaces.

• Secure Packaging: The mould is securely packed in a sturdy wooden crate with specialized cushioning materials to prevent impact and vibration during transport.

• Information Labeling: The package is clearly labeled with product information, weight, dimensions, and handling instructions.

• Storage Instructions: We recommend storing the mould in a dry, cool, and temperature-stable environment to prevent rust and damage.

Contact Information:

• VINACNC - Precision CNC Machining Expert

• Hotline: +84 904609889

• Email: vinacnc.us@gmail.com

• WhatsApp/Zalo/Wechat: +84 904609889