All-in-One Solution: DIN 9861D Punch and Dies for Heavy-Duty Applications

The detail information of product

VINACNC - Expert in High-Quality Heavy-Duty Punch and Dies (DIN 9861D Standard)

In the mold and stamping industry, punch pins and punch and dies are core components that determine the precision and efficiency of the production process. VINACNC is proud to offer a manufacturing service for heavy-duty punch and dies, which are produced to the international standard DIN 9861D. This is an optimal solution, ensuring superior performance and durability for metal stamping applications, especially in the vehicle mold industry.

Technical Specifications, Materials, and Applications

Materials: The products are crafted from high-quality tool steels such as SKD-11, M2, and HSS. These materials are known for their high hardness, wear resistance, and good toughness after heat treatment.
Technical Properties:
- DIN 9861D Standard: Our punch pins and dies are manufactured according to the international standard DIN 9861D, ensuring high compatibility and quality.
- TiN-Coated: The surface is coated with a TiN (Titanium Nitride) layer to enhance hardness, reduce friction, and increase the lifespan of the tool.
- Ball Lock: The ball lock design allows for quick and easy replacement of the punch pin, minimizing downtime for maintenance.
- High Precision: Products are CNC machined with extremely tight tolerances, ensuring a perfect fit between the punch and die, which helps to create parts with precise and uniform dimensions.
Applications: Punch and dies are indispensable components in stamping molds for cutting and punching holes in sheet metal. They are widely used in the manufacturing of vehicle molds, automotive parts, electronic device housings, and precision machinery.

Product Advantages

Superior Durability: With high-quality steel materials and a TiN coating, the components resist repetitive force and pressure during production, significantly extending the mold's lifespan.
Absolute Precision: Dimensions are strictly controlled down to the micrometer level, ensuring the components operate in perfect conjunction, minimizing the risk of product defects.
Optimized Performance: The ball lock design and TiN coating help to reduce tool change time and enhance overall production efficiency.
International Standard Compliance: Manufacturing according to the DIN 9861D standard ensures high compatibility and quality, making it easier for clients to integrate our components into their existing systems.

Post-Machining Product Inspection Process

Hardness Test: We use a professional hardness tester to verify the hardness of the heat-treated material.
Dimensional and Tolerance Check: We use a Coordinate Measuring Machine (CMM) to verify all critical dimensions and tolerances against the technical drawings.
Surface Inspection: We use a surface roughness tester and visual inspection to ensure there are no cracks, scratches, or other defects.
Functional Test: The components are test-fitted with related parts to ensure a perfect fit and smooth operation.

Packaging and Storage Process

Cleaning and Rust Prevention: The components are cleaned and coated with a specialized anti-rust oil to protect their precision surfaces.
Secure Packaging: Products are carefully packed in rigid plastic boxes or cardboard crates with foam to prevent damage during transport.
Information Labeling: The packaging is clearly labeled with product information, including the product code, dimensions, and handling instructions.
Storage Instructions: We recommend storing the products in a dry, cool environment, away from high humidity and corrosive chemicals.