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Carbide Punch & Die Set: The Optimal Solution for High-Precision Stamping

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SKU: Khuôn dập và chốt đột carbide: Giải pháp tối ưu cho sản xuất phụ tùng gia dụng | Status:
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VINACNC - Expert in High-Precision Dayton Standard Carbide Punch Dies

 

In the mould and stamping industry, punch dies and ejector pins are core components that determine the precision and efficiency of the production process. VINACNC is proud to offer a manufacturing service for high-quality Dayton Standard carbide punch dies at a competitive price. We meet the stringent standards of the industry for manufacturing precise components for injection molds and stamping dies, especially for household appliance tooling.

 

Technical Specifications, Materials, and Applications

 

  • Materials: The products are crafted from premium tool steels such as SKD-11, M2, and HSS, and also from carbide (hard alloy). Carbide is a material known for its exceptional hardness, wear resistance, and high durability, making it an ideal choice for heavy-duty applications.

  • Standards:

    • Dayton Standard: Our punch dies and components are manufactured to the international standard of Dayton, ensuring high compatibility and quality, which makes them easy to replace and integrate into existing molds.

  • Technical Properties:

    • Hardness: Carbide material achieves an extremely high hardness (typically over HRC 65°), allowing the components to withstand high pressure and friction during continuous operation.

    • Precision: Products are CNC machined with extremely tight tolerances, ensuring a perfect fit with the mold and helping to create parts with precise dimensions.

  • Applications: Our components are indispensable parts of stamping dies for cutting and punching holes in sheet metal, and injection moulds for forming plastic parts. They are widely used in the manufacturing of household appliances, automotive parts, and precision machinery.

 

Product and Service Advantages

 

  • Superior Durability: With high-quality carbide material, the components resist repetitive force and pressure, significantly extending the mould's lifespan.

  • Absolute Precision: Dimensions are strictly controlled down to the micrometer level, ensuring the components operate in perfect conjunction and minimizing the risk of product defects.

  • Optimized Performance: The precise and durable tooling helps to reduce the cycle time and enhances overall production efficiency.

  • International Standard Compliance: Manufacturing according to the Dayton Standard ensures high compatibility and quality, making it easier for clients to integrate our components into their existing systems.

 

Quality Inspection Process

 

  1. Hardness Test: We use a professional hardness tester to verify the hardness of the material.

  2. Dimensional and Tolerance Check: We use a Coordinate Measuring Machine (CMM) to verify all critical dimensions and tolerances against the technical drawings.

  3. Surface Inspection: We use a surface roughness tester and visual inspection to ensure there are no cracks, scratches, or other defects.

  4. Functional Test: Components are test-fitted with related parts to ensure a perfect fit and smooth operation.

 

Packaging and Storage Process

 

  • Cleaning and Rust Prevention: The components are cleaned and coated with a specialized anti-rust oil to protect their precision surfaces.

  • Secure Packaging: Products are carefully packed in rigid plastic boxes or cardboard crates with foam to prevent damage during transport.

  • Information Labeling: The packaging is clearly labeled with product information, including the product code, dimensions, and handling instructions.

  • Storage Instructions: We recommend storing the products in a dry, cool environment, away from high humidity and corrosive chemicals.

Contact Information:

  • VINACNC - Precision CNC Machining Expert

  • Hotline: +84 904609889

  • Email: vinacnc.us@gmail.com

  • WhatsApp/Zalo/Wechat: +84 904609889

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